4/5 Axis CNC Bridge Stone Cutting Machine

India is the world’s largest producer of stone materials, with rich stone resources and a variety of building stones, is one of the largest reserves, there are a lot of well-known stone raw material processing enterprises. There are also many local manufacturers of stone machinery tools, which together promote the booming development of Indian stone industry. In the past few years, Chinese stone processing machinery and tools, with excellent cost performance, have won the welcome of the Indian market and gained more and more market share,India stone market is now still in big development, at the same time as China stone enterprises provide unlimited business opportunities, especially in the production of diamond tools and stone machines, there are many stone enterprises go abroad to find more chance in India market as India stone industry is gradually increasing demand for diamond tools and machinery for granite processing,Wanlong 4/5 AXIS CNC bridge cutting machines is born at the right moment

This ARTICLE gives a more detailed introduction to the Wanlong 4/5 AXIS CNC bridge stone cutting machine. In order to make you better understand and be familiar with this machine, so as to operate and maintain it correctly, so as to obtain the best use benefit of this CNC 4 Axis Bridge cutting machines.

CNC bridge cutting Machine Main Structure

The CNC machine is controlled by PLC programmable controller and man-machine interface, the operation is simple and easy to learn, This CNC machines is under computerized control,under the touch operating interface,and is equipped with wireless remote control, enabling the man&machine dialogue to be flexible and free.The main control components all use intermational famous brand components, cross frame oil diffuse type double V track, transverse knife adopts stepless frequencyconversion speed regulation,longitudinal spliter adopts linear guide rail and high precision magnetic ruler count, to ensure the machine work stable and stable precision.The integration of fuselage and workbench base not only facilitates the installation and transportation of users, but also ensures the stability of the machine.

The machine has a total of 5 axes: X axis ~ horizontal movement, Y axis ~ vertical movement, Z axis ~ lift, C axis ~ horizontal rotation of the machine head 0-360?, the four axes can be operated in linkage. The fifth axis, that is, the A axis, is vertically flipped at 0 to 90?, which is used for stone chamfering or three-dimensional bevel cutting.

This 4/5 Axis CNC Bridge stone cutting machine hangs a 350-500 diameter saw blade, the main motor is 18.5KW, and is equipped with a 22KW inverter, the rated speed is 3600r/min, and the thickness of the cut stone can be up to 140mm. Due to the frequency conversion speed regulation, it can process building materials of various hardness. Such as various hardness of granite, marble, artificial granite, slate and ceramic tiles. According to the hardness and characteristics of various materials, the optimal cutting line speed can be adjusted to obtain the maximum work efficiency.

The CNC bridge machine is equipped with a worktable of 3200×2000mm, and the maximum processing stone can reach 3200×2000mm. It is also equipped with an oil station. Double oil cylinders push the worktable to turn 85?, which makes the upper plate convenient and reduces the labor intensity.

Because the X, Y, Z, C four axes of the machine can run in linkage, it can automatically saw and cut stones with various plane patterns. Such as specification boards, arbitrary straight lines, parallelograms, grids, stove tops, triangles, regular polygons, trapezoids, circles (external and internal circles), ovals, sectors, positive and negative chamfers, horse belly edges and profiling, etc.

The machine adopts bridge structure,a bridge structure is formed in this way, coupled with digital control, automatic cutting, so it is called a CNC bridge stone cutting machine.

CNC bridge cutting Machine Installation

In order to install conveniently and quickly and ensure the installation accuracy, the machine adopts an integrated structure, and the whole machine can be loaded and unloaded as a whole body. No special foundation is required for installation, and it only needs e existing concrete ground in the workshop.

CNC bridge Machines Lubrication and Maintenance

The core of maintenance is lubrication, waterproofing, anti-ash, anti-loosening and so on. Equipment need to be well lubricated and maintained to quarantee normal operation of the equipment and the stability of the accuracy, prolong the service life of the equipment, and make the equipment output the best efficiency and profit.

1. Lubracation point(1-22) as below

2. Four Lubrication operation manual

Lubracation point	Lubracation part	Lubracation grease	Lubracation period	Note
1	Lifting rod Screw	0# lithium Base Grease	Add once every 1 months
2～9	X,Z-axis linear slider	0#lithium Base Grease	Add once every 1 months
10～11	Y-axis linear slider	0#lithium Base Grease	Add once every 1 months
12～13	Y-axis linear slider	0#lithium Base Grease	Add once every 1 months
14	Cross beam rack	3#lithium Base Grease	apply once every 1 month
15	Left side beam rack	3#lithium Base Grease	apply once every 1 month
16	Right side beam rack	3#lithium Base Grease	apply once every 1 month
17	A-axis drive reducer	00# lithium Base Grease	Replace after working 2000H
18	C-axis drive reducer	00# lithium Base Grease	Replace after working 2000H
19～20	Work table hinge	3#lithium Base Grease	Add every one year
21～22	Work table oil cylinder	3#lithium Base Grease	Add every one year

Why Choose Wanlong 4/5 AXIS CNC bridge Stone Machines

More than 23 years’ experience in manufacturing and exporting stone machinery and diamond tools.

1.Comparing with other suppliers, the main characters of our machine is that with the experience in both tooling and machinery, our technical knows how to coordinate both to achieve fast and smooth cutting and processing. Meanwhile, we can provide better service in future diamond tools supplying.

It’s true that you can get any lower price in China, but being the NO.1 supplier in China right now, we believe that QUALITY IS SOMETHING YOU DON’T WANT TO TAKE RISK ON.

The following are the comparative advantages of our company’s machines and other competitors, please read carefuully.

#	Item	WANLONG	OTHERS	explaination.
1	Y Axis Drive	Double Device Driving	Single Device Driving	Double Device Driving has one more servo motor and one more reducer with higher costs to enable the machine to adjust the verticality of crossbeam and side beam much easier. It also makes crossbeam back and forward moving more accurately to increase the cutting precision.
2	Z Axis Up and Down Speed Reducer	Planetary Reducer	Worm Gear Reducer	Planetary Reducer has higher precision and long life. Worm Gear Reducer has no precision standard and is easy-wearing
3	A Axis Dirive	Servo Motor   Plus Robotic Gear Reducer	Oil Hydraulic	Servo Motor Plus Robotic Gear Reducer: can make any angle chamfering between 0-90degree with high precision.Oil Hydraulic: can make chamfering only 45 degree with lower precision.
4	Main Motor	18.5KW Permanent Magnet Motor Plus 22kw Inverter	11kw motor withour inverter	Wanlong: Can adjust the RPM acoording to different blade diameter,different stone to get the rightest cutting speed. Bigger motor power make the cutting faster.
5	X、Y Axis Speed Reducer Output Yype	by Flange	by Spindle	Wanlong: longer life, no gaps between driving gear wheels and reduce which makes the cutting more accurately.
6	Linear Guide Rails	35# Hiwin Taiwan	30# China Brand	Wanlong: International brand Hiwin with higher quality and longer life.Bigger rail size makes the machine more durable and with higher capacity.
7	Crossbeam Size	300×430	Much smaller	Wanlong: Bigger crossbeam size makes the machine with higher rigidity and stability.
8	Ballscrew	Hiwin Taiwan	China Brand	Wanlong: International brand Hiwin with higher quality and longer life.
9	X、Y Axis Travel Speed	30m/min	<30m/min	Wanlong: Faster travelling and cutting speed, same as Italy CNC machine.
10	X、Y、Z Stroke	3500mm、2300mm、350mm	Smaller
11	Blade Alignment	Yes	No
12	Profiling Function	Yes	No

It is wise to choose WANLONG’s products, WANLONG staff thank you for your choice! At the same time, we look forward to your valuable suggestions for improving this machines. Your advice is our wealth!

Wanlong Group has a strong sales (pre-sales and after-sales) service team

1. Inquiry and consultation support.

2. Check our factory.

3. Visit the local stone factory to understand the performance of our machine

4. After-sales service

Dispatch technicians overseas for machine installation and training on how to operate the machine.

5. Warranty 12 months

F: If we have already paid, how long will it take to ship the goods?

A: It mainly depends on the quantity of the order. Our monthly production capacity of diamond cutter heads is as high as 3,000,000 pieces. Generally speaking, we can ship the goods within one week after receiving the payment. Specially requested products will be negotiated separately. If you place an order, Wanlong will inform you of an approximate shipping date.

F: If our products are not used well, what should we do?

A: Please provide me with specific feedback information. Analyze the reason: trying to find a solution. If it is Wanlong’s problem and cannot be solved, Wanlong will replace it.

F: How can I buy the most suitable diamond saw blade?

A: 1. Is the saw blade used for sawing, slicing, or other purposes?

2. The hardness, abrasiveness and granularity of the stone. If possible, please provide samples or pictures.
3. The machine used for saw blade is bridge cutting, table cutting or brick cutting.
4. The main motor of the machine, the number of revolutions per minute of the shaft, the cutting depth and the cutting depth.
5. The thickness of the base body with the proper size of the cutter head. 6 Basic requirements for the life of the saw blade The number of squares cut by each saw blade.

F: How do I know how much freight I need to pay?

A: To calculate the total weight of your goods, first choose a transportation method, confirm the current freight rate, then calculate the freight, and finally confirm the other costs and add them up.

F: After we pay, how long can we arrange the shipping?

A: It depends on the order quantity. Our monthly output of cutter heads is: 3 million. Usually, we will ship the goods within one week of receiving the payment. Special products, special consultations. Wanlong will inform the approximate sailing schedule before you place the order.

F: What is the minimum order quantity?

A: Any number of sample sheets is fine. For regular orders, Wanlong hopes that the weight of the ordered products can reach more than 45 kg (airlines have strict requirements on weight, in addition, the freight for goods under 45 kg is very high)

F: If we want to buy your products, can we provide free samples?

A: Wanlong never provides free cutter heads. This is a high-value product per unit, so very few diamond tool companies will provide free samples. If you want to test, please buy. According to Wanlong’s many years of operating history, people will pay more attention to the tools they get after payment. Although the number and amount of samples are relatively small, its cost is higher than that of ordinary products.

F: We sell saw blades in large quantities in our country, and we only sell them under our own brand logo. Can you put our logo on the saw blade?

A: We hope that you can mark Wanlong on the saw blade, because Wanlong is also a well-known brand in the diamond industry. However, if you insist on printing your company’s logo, we will do it for you, but one percent of the entire saw blade amount will be charged.

F: We plan to buy diamond tools from your company, but how can we confirm your quality?

A: Nowadays, many people like to use Chinese products. Although the quality is not the best, the price is very competitive. Wanlong is a professional with more than 20 years of history in the stone tool industry.

F: Do you have a stone cutter for cutting thin slabs?

A: Yes, we have a slab cutter-infrared automatic bridge stone cutter and integrated bridge stone cutter with the additional function of inclined cutting (0-50 degrees), you can choose manual or automatic. This is an optional feature.

F: Which is the best finger drill or oblique straight tooth with curved teeth?

A: Oblique straight tooth finger drill, this design is conducive to chip removal and water flow.

F: What is the difference between the cutting objects of turbine blades and agglomerated dry slices?

A: Compared with agglomerated dry slices, turbine slices have better continuity when cutting, and are suitable for cutting marble. Agglomerated dry slicing, suitable for cutting granite.

F: What is the difference between dry and wet slices?

A: The main difference is: the way the diamond tip is welded to the substrate is different. Wet cutting uses a brazing process. Half of the dry cutting is laser welding. Laser welding has a higher melting point. In addition to the welding method, another difference is: the carcass. The carcass of dry slices is relatively soft, making it easier to cut without cooling water.